TOTAL CURE IR™ Electric halogen Ovens

TOTAL CURE IR™ Drying Enclosures innovate Halogen IR Curing Technology

Introducing our TOTAL CURE IR™ Halogen Ovens, available in Portable, Closed Batch, Horizontal and Open Tunnels configurations. These ovens utilize the energy-efficient 2000 Watt Halogen element, reaching full operating temperature in just one second and adaptable to various drying and forming processes.

Within our TOTAL CURE IR™ drying enclosures, these ovens operate in both medium-wave heat and short-wave heat modes, along with generating convection heat. With 50% less power consumption compared to gas systems and zero carbon emissions, they are environmentally friendly solutions.

From a manufacturing standpoint, these ovens reduce cure times, optimize facility space utilization, enhance employee working conditions by minimizing heat, and offer enhanced safety with a sealed element that operates without oxygen.

Our TOTAL CURE IR™ drying enclosures are equipped with a Maple™ PLC for seamless tunnel operations and can interface with our optional TOTAL Autonomous Carts™ to tailor heating programs for specific products. Moreover, these enclosures support the use of new water-based UV coatings to accelerate the curing process. These environmentally friendly coatings are green-certified, exceptionally durable, and offer superior performance compared to traditional options. Experience efficiency, sustainability, and quality with our cutting-edge IR oven solutions.

Dry your paint in minutes!

Experience the rapid paint curing capabilities of our TOTAL CURE IR™ Ovens in minutes!

Key Features:

-Harness the power of Halogen (Short-wave and Medium Wave) and Convection curing.

- Operates with 50% less power consumption than gas convection ovens.

- Compact factory footprint for space efficiency.

- Converts 95% of energy into Short Wave Infrared.

- Achieve part curing in at least 50% less time than conventional Convection ovens.

- Compatible with virtually all coating types!

TOTAL CURE™ Electric Halogen vs Gas IR Ovens

Compare any Gas Catalytic to our all electric TOTAL CURE IR™ Halogen - You Save!

Gas Catalytic IR vs Halogen

Warm Up: 20 Mins 0 Mins

Employee Breaks: Stays On Off

Part Activation: Stays On Sensor Activated

Line Stops: Stays On OFF/ON in 1 second

Wavelength: 2-4 Microns 2.6 Microns/ 1.1 Microns

Wave Type: Medium Wave Medium and Short Wave

Heat Rise: ~60F - 200F = 20 Minutes. ~60F - 200F = 1 Minute

Controls: % Timer, Pulse +/- 20F. Sensor Multiple per zone +/- 2F

Efficiency: 75% Energy Converted 92% Energy Converted

Emitter Cost and Life: $400 - 4 years $120/lamp - 6000-8000 Hours

Curing Coatings: Cures from surface down Cures from the Substrate Up.

WB coatings: Traps water in surface - Penetrates Paint & Vaporizes Water

Curing Powder for MDF: 2:30 to 260F 1 minute to 260F

Emitter Position: Parallel with Parts. Parallel or 45 Deg. horizontal/vertical

Interior Walls: Galvanized Aluminum Highly reflective aluminum.

*Reflects all IR rays back to part.

*Cool during operation.

Emissions: Carbon release Zero carbon release

CODE QUESTIONS?

Check out this guide to CODES from TFS

We at Total Finishing Solutions, LLC understand that the design and implementation of your spray booth can be an extremely challenging and confusing process. It is our goal to provide you with important information to help that process go as smoothly as possible. Although designing the perfect spray booth is very important, designing the booth and complying with all the federal and local safety codes are the most important steps in ensuring the long and continued success, productivity and efficiency of your spray application. We believe that keeping all these codes in mind during the design phase is the only way to prevent any complications down the road.

For this reason, we have provided a summary of important safety code sections of NFPA 33, so that you can better understand the regulatory impact of designing the perfect spray booth for you. The liability to your business for violation can be far-reaching. The Fabricator can’t be too cavalier about these codes and standards.

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